Sachs | Practical Plant Failure Analysis | Buch | 978-0-8493-3376-7 | sack.de

Buch, Englisch, 288 Seiten, Format (B × H): 183 mm x 263 mm, Gewicht: 685 g

Reihe: Mechanical Engineering

Sachs

Practical Plant Failure Analysis

A Guide to Understanding Machinery Deterioration and Improving Equipment Reliability
1. Auflage 2006
ISBN: 978-0-8493-3376-7
Verlag: Taylor & Francis Inc

A Guide to Understanding Machinery Deterioration and Improving Equipment Reliability

Buch, Englisch, 288 Seiten, Format (B × H): 183 mm x 263 mm, Gewicht: 685 g

Reihe: Mechanical Engineering

ISBN: 978-0-8493-3376-7
Verlag: Taylor & Francis Inc


Component failures result from a combination of factors involving materials science, mechanics, thermodynamics, corrosion, and tribology. With the right guidance, you don’t have to be an authority in all of these areas to become skilled at diagnosing and preventing failures. Based on the author’s more than thirty years of experience, Practical Plant Failure Analysis: A Guide to Understanding Machinery Deterioration and Improving Equipment Reliability is a down-to-earth guide to improving machinery maintenance and reliability. Illustrated with hundreds of diagrams and photographs, this book examines… · When and how to conduct a physical failure analysis · Basic material properties including heat treating mechanisms, work hardening, and the effects of temperature changes on material properties · The differences in appearance between ductile overload, brittle overload, and fatigue failures · High cycle fatigue and how to differentiate between high stress concentrations and high operating stresses · Low cycle fatigue and unusual fatigue situations · Lubrication and its influence on the three basic bearing designs · Ball and roller bearings, gears, fasteners, V-belts, and synchronous belts Taking a detailed and systematic approach, Practical Plant Failure Analysis thoroughly explains the four major failure mechanisms—wear, corrosion, overload, and fatigue—as well as how to identify them. The author clearly identifies how these mechanisms appear in various components and supplies convenient charts that demonstrate how to identify the specific causes of failure.

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Zielgruppe


Plant, industrial, reliability, and design engineers; maintenance supervisors, engineers, and technicians; failure analysts; skilled mechanics and technicians; equipment operators and plant supervisors; technical sales personnel; and anyone involved in plant maintenance and reliability.


Autoren/Hrsg.


Weitere Infos & Material


An Introduction to Failure Analysis The Causes of Failures Root Cause Analysis (RCA) and Understanding the Roots The Human Error Study Latent Roots How the Multiple Roots Interact The Benefits and Savings Summary Some General Considerations on Failure Analysis The Failure Mechanisms: How They Occur and Their Appearances Summary Materials and the Sources of Stresses Stress Elasticity Plasticity Modulus of Elasticity (Young’s Modulus) Toughness Fatigue Some Basic Metallurgy Plain Carbon Steel: The Basics Understanding Steel Terminology and Material Designations Strengthening Metals Summary Overload Failures Introduction Unusual Conditions Summary Fatigue Failures (Part 1): The Basics Fatigue Failure Categories Fatigue (Part 2): Torsional, Low-Cycle, and Very-Low-Cycle Failure Influences and Fatigue Interpretations Torsional Fatigue Loads River Marks and Fatigue Crack Growth Plate and Rectangular Failures Fatigue Data Reliability and Corrosion Effect on Fatigue Strength Residual Stress Combined Fatigue and Steady State Stresses Base Material Problems Very-Low-Cycle and Low-Cycle Fatigue Very-Low-Cycle in Relatively Brittle Materials VLC in Ductile Materials Unusual Situations Failure Examples Understanding and Recognizing Corrosion Corrosion Rates pH Effects Effect of Available Oxygen Exposure Time and Flow Effects Temperature Effects The Eight Types of Corrosion Lubrication and Wear Three Types of Lubricated Contacts Manufacturing a Lubricant Greases Lubricant Applications Summary Defining Wear Mechanisms Summary Comments on Wear Failures Belt Drives Belt Design Belt Operation and Failure Causes Drive Efficiencies Belt Drive Failure Analysis Techniques Ball and Roller Bearings Bearing Materials Parts of a Bearing Cages Bearing Ratings and Equipment Design A Detailed Rolling Element Bearing Failure Analysis Procedure Roller and Tapered Roller Bearing Mounting Surfaces Summary Gears Gear Terminology Types of Gears Tooth Action Load and Stress Fluctuations Gear Materials Tooth Contact Patterns Backlash Design Life and Deterioration Mechanisms Through-Hardened Gear Deterioration Mechanisms Case-Hardened Gear Deterioration Mechanisms Analyzing Gear Failures Failure Examples Summary Fastener and Bolted Joint Failures How Bolts Work Fastener Failures Failure Examples Miscellaneous Machine Element Failures Chains Lip Seals Flexible Couplings Bibliography for Practical Plant Failure Analysis Index


Sachs, Salvaterra & Assoc. Inc, Syracuse, New York, USA Syracuse



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