Verlinden / Driver / Samajdar Thermo-Mechanical Processing of Metallic Materials

1. Auflage 2007
ISBN: 978-0-08-054448-9
Verlag: Elsevier Science & Techn.
Format: PDF
Kopierschutz: 1 - PDF Watermark

E-Book, Englisch, 560 Seiten, Web PDF

Thermo-Mechanical Processing of Metallic Materials describes the science and technology behind modern thermo-mechanical processing (TMP), including detailed descriptions of successful examples of its application in the industry. This graduate-level introductory resource aims to fill the gap between two scientific approaches and illustrate their successful linkage by the use of suitable modern case studies. The book is divided into three key sections focusing on the basics of metallic materials processing. The first section covers the microstructural science base of the subject, including the microstructure determined mechanical properties of metals. The second section deals with the current mechanical technology of plastic forming of metals. The concluding section demonstrates the interaction of the first two disciplines in a series of case studies of successful current TMP processing and looks ahead to possible new developments in the field. This text is designed for use by graduate students coming into the field, for a graduate course textbook, and for Materials and Mechanical Engineers working in this area in the industry.* Covers both physical metallurgy and metals processing
* Links basic science to real everyday applications
* Written by four internationally-known experts in the field

Autoren/Hrsg.

Verlinden, Bert

Driver, Julian

Samajdar, Indradev

Doherty, Roger D.

Inhaltsverzeichnis

1;Cover;1
2;Contents;8
3;Preface;18
4;List of Symbols;20
5;Abbreviations;22
6;Part I: Science;24
6.1;Chapter 1. General Introduction;26
6.2;Chapter 2. Microstructure and Properties;32
6.2.1;2.1. Introduction;32
6.2.2;2.2. Microstructure;32
6.2.3;2.3. Properties;47
6.2.4;Literature;53
6.3;Chapter 3. Plasticity;56
6.3.1;3.1. Introduction;56
6.3.2;3.2. Fundamentals;56
6.3.3;3.3. Stress–Strain Relations;62
6.3.4;3.4. Plastic Anisotropy;65
6.3.5;3.5. Fracture;69
6.3.6;Literature;77
6.4;Chapter 4. Work Hardening;80
6.4.1;4.1. Introduction;80
6.4.2;4.2. ‘Low’Temperature;80
6.4.3;4.3. Hot Deformation;98
6.4.4;Literature;104
6.5;Chapter 5. Softening Mechanisms;108
6.5.1;5.1. Introduction;108
6.5.2;5.2. Recovery;109
6.5.3;5.3. Recrystallization;117
6.5.4;5.4. Grain Coarsening;128
6.5.5;Literature;131
6.6;Chapter 6. Alternative Deformation Mechanisms;134
6.6.1;6.1. Introduction;134
6.6.2;6.2. Deformation Mechanism Maps;134
6.6.3;6.3. Creep;136
6.6.4;6.4. Grain Boundary Sliding;139
6.6.5;6.5. Twinning;144
6.6.6;Literature;149
6.7;Chapter 7. Phase Transformations;152
6.7.1;7.1. Introduction;152
6.7.2;7.2. The Thermodynamic Basics;153
6.7.3;7.3. Nucleation and Growth-Type Transformation;155
6.7.4;7.4. Spinodal Decomposition;172
6.8;Chapter 8. Textural Developments During Thermo-Mechanical Processing;176
6.8.1;8.1. Introduction;176
6.8.2;8.2. Graphical Representation of Texture Data;177
6.8.3;8.3. Some Important Cold Deformation Textures;188
6.8.4;8.4. Recrystallization Textures;197
6.8.5;8.5. Textures in Hot Deformed Materials;203
6.8.6;Literature;206
6.9;Chapter 9. Residual Stress;210
6.9.1;9.1. Introduction;210
6.9.2;9.2. Types of Residual Stress;211
6.9.3;9.3. Continuum Approach to Residual Stress;212
6.9.4;9.4. Origin of Residual Stress;213
6.9.5;9.5. Residual Stress Measurements;215
6.9.6;9.6. Micro-Stress Analysis – A Tool For Estimating Dislocation Densities;220
6.9.7;9.7. Residual Stress and Crystallographic Texture;222
6.9.8;Literature;224
6.10;Chapter 10. Modelling;228
6.10.1;10.1. Introduction;228
6.10.2;10.2. Deformation Textures;229
6.10.3;10.3. Recovery and Recrystallization;238
6.10.4;Literature;254
7;Part II: Technology;256
7.1;Chapter 11. Forming Techniques;260
7.1.1;11.1. General Introduction;260
7.1.2;Literature;269
7.1.3;11.2. Rolling;269
7.1.4;Literature;285
7.1.5;11.3. Extrusion;285
7.1.6;Literature;292
7.1.7;11.4. Wire Drawing;292
7.1.8;Literature;302
7.1.9;11.5. Forging;302
7.1.10;Literature;312
7.1.11;11.6. Pilgering;312
7.1.12;Literature;320
7.1.13;11.7. Sheet Metal Forming;320
7.1.14;Literature;340
7.1.15;11.8. Hydroforming;340
7.1.16;Literature;345
7.1.17;11.9. Hipping;345
7.1.18;Literature;350
7.1.19;11.10. Superplastic Forming;350
7.1.20;Literature;355
7.2;Chapter 12. Defects in Thermo-Mechanical Processing;358
7.2.1;12.1. Introduction;358
7.2.2;12.2. Form Defects;359
7.2.3;12.3. Surface Defects;359
7.2.4;12.4. Fracture-Related Defects;367
7.2.5;12.5. Strain Localizations;370
7.2.6;12.6. Structural Defects;371
7.2.7;Literature;371
7.3;Chapter 13. Physical Simulation of Properties;374
7.3.1;13.1. Introduction;374
7.3.2;13.2. Tensile Testing;375
7.3.3;13.3. Hot Torsion Tests;375
7.3.4;13.4. Compression Tests;378
7.3.5;13.5. Mixed Strain Path Tests;384
7.3.6;13.6. Typical Sheet Formability Tests;385
8;Part III: Case Studies;388
8.1;Chapter 14. Thermo-Mechanical Processing of Aluminium Alloys;390
8.1.1;14.1. Aluminium Beverage Cans;390
8.1.2;14.2. Aluminium Sheets for Capacitor Foil;408
8.1.3;14.3. Aluminium Matrix Composites;413
8.1.4;14.4. Thick Plates for Aerospace Applications;421
8.1.5;Acknowledgements;427
8.1.6;Literature;427
8.2;Chapter 15. Thermo-Mechanical Processing of Steel;430
8.2.1;15.1. Steel for Car Body Applications;430
8.2.2;15.2. Dual Phase and TRIP Steels;440
8.2.3;15.3. Controlled Rolling of HSLA Steels: Pipeline Applications;448
8.2.4;15.4. Electrical Steels;452
8.2.5;15.5. Patented Steel Wires – from Bridges to Radial Tyres;465
8.2.6;Acknowledgements;471
8.3;Chapter 16. Thermo-Mechanical Processing of Hexagonal Alloys;474
8.3.1;16.1. Zirconium Alloys for Nuclear Industry;474
8.3.2;Literature;487
8.3.3;16.2. Titanium Forgings in the Aerospace Industry;487
8.3.4;Acknowledgements;496
8.3.5;Literature;496
8.4;Chapter 17. New Technologies;500
8.4.1;17.1. Submicron Materials by Severe Plastic Deformation;500
8.4.2;Literature;511
8.4.3;17.2. Grain Boundary Engineering for Local Corrosion Resistance in Austenitic Stainless Steel;511
9;References;518
10;Index;542